GET A QUOTE
Industrial Manipulators (Turnover Devices – TODs)
Industrial Manipulators
Modern manufacturing requires precise, effortless, and safe handling of heavy components during critical processes such as welding, cutting, drilling, machining, assembly, and painting. Manual handling of these components is not only time-consuming but also risky and ergonomically challenging.
To address these challenges, Impression Systems & Engineers Pvt. Ltd. offers advanced Manipulators, also known as Turnover Devices (TODs)—engineered to provide controlled lifting, tilting, rotating, and turning movements for a wide variety of industrial applications.
Our manipulators are built to enhance productivity, improve operator safety, and ensure precise positioning for both manual and robotic operations.
Key Features
- Multi-Axis Controlled Movements : Our manipulators support multiple combinations of:
- Lifting
- Tilting
- Turning / Rotating
- Horizontal & Vertical Positioning
- Manual or Automated Operation : Depending on the application and level of automation required, our manipulators can be operated using:
- Wireless radio remote
- Fixed HMI (Human Machine Interface)
- Push-button panels
- Fully automated PLC-controlled sequences
- Programmable Motion Control :
- TODs can be programmed with any predefined motion sequence using a PLC control platform.
- For robotic operations, precise positioning is achieved using servo motors for accurate, repeatable movements.
- Heavy-Duty Capacity Range : We manufacture manipulators with capacities from 2 tons to 30 tons, engineered to safely handle heavy and complex components.
- Robust Construction & High Safety :
- Rigid structure designed for industrial handling
- Smooth operation without jerks
- Advanced safety interlocks
- Reduced operator fatigue and risk
Benefits of Using Manipulators
- Improves accessibility during welding, cutting, machining & assembly
- Reduces reliance on cranes and manual handling
- Enhances operator safety and ergonomics
- Ensures precise and repeatable positioning
- Increases overall manufacturing productivity
- Perfect for automation-driven facilities and Industry 4.0 setups
Application Industries
Our manipulators are used in diverse industrial sectors that require precise positioning and controlled movement of heavy or complex components:
- Construction Equipment Industry : Handling and positioning of excavator booms, arms, buckets, chassis, and structural components.
- Automotive & Commercial Vehicles : Positioning of frames, axles, subassemblies, welded bodies, and large components for machining or assembly.
- Heavy Engineering & Fabrication : Rotating and tilting large frames, fabricated structures, tanks, housings, and heavy tools.
- Aerospace & Defence : Precise positioning of complex, high-value components for welding and assembly.
- Railway & Metro Manufacturing : Handling bogie frames, underframes, side walls, and long components.
- Wind & Power Generation : Manipulation of turbine parts, nacelle components, and electrical housings.
- Shipbuilding & Marine Engineering : Turning and tilting large fabricated parts and assemblies.
- General Industrial Manufacturing : Any process requiring safe turning, lifting, or precise positioning of heavy components.
Video
▶